Worcester GreenStar DanesMoor Instruction Manual download pdf (Page 24)

INSTALLATION

INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER BOSCH

PIPEWORK CONNECTIONS

8-716-106-254a (03.05)

CAUTION: ISOLATE THE OIL & WATER

MAINS SUPPLY BEFORE STARTING ANY

WORK AND OBSERVE ALL RELEVANT

SAFETY PRECAUTIONS.

A - CH flow/heating vent 1''Ø BSP

B - Primary drain/cold feed 1''Ø BSP

C - CH return 22mmØ copper

D - Oil supply pipe (10mmØ) - not supplied

E - Oil pipe isolating valve

F - Flexible oil pipe

G - Condensate outlet (21.5mmØ) - supplied

H - Flue manifold condensate outlet

J - Condensate pipe - not supplied

K - Condensate trap with wall clamp - supplied

WATER CONNECTIONS:

Remove the transit bungs from the pipework

connections on the boiler.

Note: that surplus water may be present due to

factory testing.

Ensure all pipework is clean

Align water pipework and connect

Check that all unused sockets have been plugged.

OIL SUPPLY CONNECTIONS:

Route the oil supply pipe (D) along either side

of the boiler as required and connect to the

isolating valve (E), ensure the valve is closed

Connect the flexible oil pipe (F) to the isolating

valve (E).

CONDENSATE CONNECTION:

Measure condensate pipe (G), mark and cut

square to length required

Fit sealing washer to condensate waste pipe

(G) and connect to the flue manifold outlet (H)

Connect 21.5mm polypropylene pipe (J) (not

supplied) to the condensate waste pipe (G) and

condensate trap (K) before terminating to waste

Secure the water trap (K) with clamp supplied

Ensure that the condensate pipe runs away from

the boiler at a constant fall of 50mm (min.) for

every metre

Seal all condensate pipe joints.

Carefully pour 500ml of water into the

condensate collection (N) to fill condensate

trap

Check the water is running away and the

condensate pipework joints are water tight

Refit manifold access cover (M) and secure

with screws (L).

IMPORTANT:

The condensate trap must be correctly filled

to prevent the possibility of potentially

harmful flue products escaping via the

condensate pipework.

50mm (min.)

DEF

500ml

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Worcester GreenStar DanesMoor Instruction Manual Page 24

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