Worcester DANESMOOR Instruction Manual

INSTRUCTION MANUALINSTALLATION COMMISSIONING& SERVICINGGBGREENSTAR DANESMOOR WALL MOUNTED12/18 & 18/25WALL MOUNTED OIL FIRED CONDENSING BOILER

OIL SUPPLYOIL SUPPLY :• This appliance is suitable for kerosene (28 second oil) only, no other fuel must be used.• Plastic or steel tanks should be in

RTYPICAL OPEN VENT SYSTEM:A - Appliance.B - Expansion vessel.C - Automatic bypass valve.D - Drain cock.E - Feed and expansion cistern.F - Feed and exp

WATER SYSTEMS & PIPEWORKFILLING PRIMARY SEALED SYSTEMS:• Filling the system must comply with one of the methods shown opposite.• The filling point

CONDENSATE PIPEWORKCONDENSATE PIPEWORK:• All national and, where appropriate, local regulations for the discharge and neutralisationof condensate shou

PRESSURE RELIEF PIPEWORKIMPORTANT: The pressure relief valve is asafety device for the boiler and if activated maydischarge boiling water or steam thr

• This boiler is only suitable for installing internally within a property at a suitable location onto a fixed rigid vertical non combustable sur

600mm2250mm600mm750mm1 12323A0600mm2250mm600mm radius750mmAA - Bath or shower cubicle (zone 0)1 122303BOILER LOCATION &CLEARANCESCOMPARTMENTS:Foll

Minimum dimensions of flue terminal positions for oil fired appliances:TERMINAL POSITION

CONVENTIONAL FLUECBADEA - BoilerB - FlueC - Max. 2 bends at 135°D - Anti down-draught terminalE - Chimney• Open (conventional) flued appliances must n

ROOM SEALED FLUE OPTIONSThe diagrams (opposite) show the componentsused and the maximum flue length (L) foreach flue configuration.In all cases L is m

INSTALLATION &SERVICING INSTRUCTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718

Unpacking:It is advised that two or more persons are involvedin the transfer of the packaged boiler from the vanto the point of delivery.1 Once the p

All removed parts must be placed safely awayfrom the working area until required in orderto avoid a potential tripping or slippinghazard.At all times

INSTALLATIONUNPACKING THE BOILERINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a

All packaging must be placed safely awayfrom the working area in order to avoid apotential tripping or slipping hazard.At all times the correct method

SAFETY:All relevant safety precautions must be undertaken.Protective clothing, footwear, gloves and safetygoggles must be worn as appropriate.PIPEWORK

24INSTALLATIONBOILER INSTALLATION Drill the 6 mounting holes (the wall bolts require 10mmØ x 90mm hole depth), the pipe fitting bracket fixing hole (

Combustion chamber:3 Check all the baffles (A), baffle retainers(B) and restrictor plates (C) are correctly fitted, (they may have moved during

IMPORTANT: The boiler is not designed totake the weight of the flue system, this mustbe supported externally to the boiler.Grease the vertical adaptor

CAUTION: ISOLATE THE OIL, WATER &ELECTRICAL MAINS SUPPLIES BEFORESTARTING ANY WORK AND OBSERVE ALLRELEVANT SAFETY PRECAUTIONS.OIL BURNER:1 Check

Adjust position of air damper discs to suitburner output (see chart below), located asabove. Access by removing the two star screws (SC) to release th

SAFETY & REGULATIONSIMPORTANT INFORMATION AND SYMBOLS 1SAFETY PRECAUTIONS AND INSTALLATION REGULATIONS 3APPLIANCE INFORMATIONGENERAL INFORMATION

2REFITTING COMPONENTS2 Lift electrical control box (A) back onto thesupporting bracket (B). Locate the control box bracket at the rear aand secure

1= EARTH = LIVE= NEUTRALAAAFDC352BCGH 7 8 9 10 5 6 7 8 9 10N1 N2 1 2 3 4 5 6 230V4ECHDHWExternal 230Vprogrammer

BCD= EARTH = LIVE= NEUTRALRiello BurnerMNL1 2 3 4 5 61 2 3 4 5 6A(C)(1)IGN1 N2 1 2 3 4 5 6 7 8 9 10FHMNEKLJELECTRICS230V STANDARD WIRI

ELECTRICS = EARTH • = LIVE • = NEUTRAL • = SWITCHED LIVE7 8 9 10FH2 PORT3 PORTOHOT WATER OFFHOT WATER ONHEATING ONINSIDE BOILEROUTSIDE BOILERPGN1 N

ELECTRICS7 8 9 10FHOINSIDE BOILEROUTSIDE BOILERGN1 N2 1 2 3 4 5 6 = EARTH • = LIVE • = NEUTRAL • = SWITCHED LIVEDANGER - 230V:ISOLATE

ELECTRICS = EARTH • = LIVE • = NEUTRAL 7 8 9 10FH2 PORTINSIDE BOILEROUTSIDE BOILERPGN1 N2 1 2 3 4 5 6 UQTC21SBlueBrownRBlueBlueGreyYel

ELECTRICSDANGER - 230V:ISOLATE THE MAINS ELECTRICITY 3 PORT VALVE CONTROL SET:Key to components:R - ROOM THERMOSTAT.S - CIRCULATING PUMP.F - INTERNA

14325PRE-COMMISSIONING CHECKS -APPLIANCECAUTION: ISOLATE THE MAINS ELECTRICALSUPPLIES BEFORE STARTING ANY WORKAND OBSERVE ALL RELEVANT SAFETYPRECAUTIO

1 Open all system and radiator valves. Turn on the water main stop cock. Open vented systems only:  Turn on the water to the system feed and expan

A - Bleed & pressure gauge portB - Pressure adjustmentC - Vacuum gauge portD - Retaining screws - coverCBADRIELLORDB OIL PUMPBURNER LOCKOUT RE

SAFETY PRECAUTIONS& INSTALLATION REGULATIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/

%CO2NOZZLEBoiler 12/18 RDB 1 OIL PUMPPRESSURE(p.s.i.)FUELFLOW RATEKg/h l/hAPPROX.FLUE GASTEMP °CAPPROX.AIRSETTINGINPUT OUTPUTkW kW0.40 60°ES0.45 6

STARTING THE APPLIANCEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a (08.08)40

31WATER TREATMENTIMPORTANT: Debris from the system candamage the boiler and reduce efficiency. Failure to comply with the guidelines for the use of wa

FINISHING COMMISSIONING - APPLIANCE1Locate the top rear edges of panel (A ) onto the supporting tabs ( B ) and drop the front panel carefully into po

INSPECTION AND SERVICE1AECDBG2INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a (08.08)44

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a (08.08)45

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a (08.08)46

BAFFLE ARRANGEMENT 18/2518/25 MODEL SHOWNBAFFLE ACCESS DOORBAFFLE RETAINERRemove and fit through baffle access door.BAFFLE3 for 18/25 models, fitted i

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a (08.08)48

GENERAL INFORMATIONINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a (08.08)4APPL

SHORT PARTS LIST 12/1878111516171312142345691017a1819 201 Burner - Riello RDB 1 12/18 HEPart Number: 8 718 681 015 0 2 Combustion head - LD2X SH12/1

SHORT PARTS LIST 18/25INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a (08.08)50

FAULT FINDING& DIAGRAMSFAULT FINDINGINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718

FAULT FINDINGINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a (08.08)52FAULT FIN

FAULT FINDING& DIAGRAMSFAULT FINDINGINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718

Boiler notoperatingwith aheating /hot waterdemandBurnermotor runs?Lockoutwithin 1second?Replacecontrol boxReplacemotor/pumpCheck boilercontrols &s

MO535 RDB CONTROL BOX OPERATIONThis operation instruction is provided to assist competent and suitably qualified engineers tolocate and rectify faults

SERVICE INTERVAL RECORD It is recommended that the heating system is serviced regularly andthat you complete the appropriate Service Interval Record o

SERVICE 1DATEENGINEER NAMECOMPANY NAMETEL No.OFTEC REG No.PUMP PRESSURE: psi CO2%:NOZZLE CHANGED? YES NOF.G.T. °C

NOTESNOTESINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a (08.08)58NOTES

TECHNICAL DATAINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a (08.08)5TECHNICAL

In the unlikely event the boiler does not givecomplete satisfaction, before calling for aservice engineer, the installer should checkthe following:-Ge

LAYOUT & COMPONENTSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR WALL MOUNTED OIL 12/18-18/258 718 681 134a (08.08)6

CLEANING PRIMARY SYSTEMSBEFORE CLEANING THE SYSTEM:ENSURE THE SYSTEM AND PIPEWORK ISIN GOOD WORKING ORDER.FLUSH THE EXISTING SYSTEM WITH APOWER FLUSHI

MAINS SUPPLYELECTRIC SUPPLY:• Supply: 230V - 50Hz.• Cable: PVC insulated 0.75mm2(24 x0.2mm) temperature rated to 90°C.• Protection IP20.• External