Worcester 28i Junior Specifications Page 7

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38
No
No
Reset and restart the
boiler in CH mode.
Does the pump run?
Test resistance across
pins 4 and 5
(blue wires).
Is resistance between
10 and 25 ?
Repair or
replace
harness.
Remove front panel.
Reset and restart the
boiler. Can a flame be
seen through the spy
glass?
Remove blue
connector from gas
valve. Is there
continuity from blue
wires to multiway
connector?
Replace gas valve
Remove inner cover.
Reset and restart the
boiler. Does a spark
occur across the
electrodes?
Is the boiler fully
water pressurised and
is all air vented?
Rectify fault
Turn off boiler. Remove
the multiway
connector from board
position ST16. Test
resistance across pins
1 and 2 (brown wires)
also pins 8 and 9
(violet).
Is resistance between
60 and 100 ?
Replace gas valve.
Are the electrodes and
gap and connections
in good order?
Replace
control board.
Remove brown
connector from gas
valve.
Is there continuity
from brown and violet
connectors
to multiway
connector?
Repair or replace
harness.
Repair or replace
spark electrode
or HT leads
Is the gas supply
connected and at the
correct pressure?
Rectify gas supply
problem.
No
No No
No
No No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Replace control board.
If problem not solved
replace gas valve.
Yes
Replace or repair
pump.
Yes
No
TEST D
Test continuity of each
ignition cable.
Yes
No
Replace (both) ignition
cables
Yes
Is there continuity
between pins 6 and 7?
(orange wires to HL
stat)
Replace overheat stat
or wiring to it.
No
Fig. 4. Appliance casing dimensions and
required clearances (side view).
All dimensions in mm
24i 28i
A CH Flow = 70 90
B Relief Valve Discharge = 88 108
C DHW Outlet = 135 155
D Gas = 200 220
E Cold Water Inlet = 265 285
F CH Return = 330 350
Fig. 3. Appliance casing dimensions and
required clearances for installation/servicing
All dimensions in mm
30
158
10
10
7
B
C
D
E
130
24i = 400
102
600
600
203
325
200
200
F
All dimensions in mm
28i = 440
A
Fig. 5. Pipework connections
Unventilated Compartment — for clearances refer to Table 8
Unventilated Compartment — Refer to Table 8
Dimensions
A,B,E,F
18
Minimum system flow rate
Please ensure that the external system flow rate returning to the
appliance is greater than 2 litres/minute.
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